My HVAC Filters manufacturing process
Being an engineer for numerous years, I’ve always liked to see how things are made.
I’ve been this way ever since I was a kid, and our Grandfather used to tell me I could split a cast iron ball, as I used to take things apart and not think how to put them back together again.
With that being said, the two of us would love to talk a bit about how a filter is made and what it takes to put them into your method for keeping the air clean. HEPA (High-Efficiency Particulate Air) filters are made using a combination of mechanical and electrostatic filtration processes. The HEPA filter media consists of a dense mat of microscopic fibers, officially made of glass or synthetic materials, which are packed tightly together to create a maze-like structure. This structure traps airborne particles as they pass through the filter, such as dust, pollen, and other allergens, and microscopic pollutants love bacteria and viruses. To make the HEPA filter, the fiber mat is sited between numerous layers of permeable material, such as paper or plastic, to hold the fibers in place and prevent them from shifting or becoming damaged. The filter media is then cut to size and pleated, which increases its surface area and allows it to capture more particles. Finally, a gasket or seal is added to the edges of the filter to ensure a slender fit in the filter housing and prevent air from bypassing the filter. HEPA filters are subject to strict performance standards, and to be classified as HEPA, a filter must be capable of removing at least 99.898% of particles with a diameter of 0.34 micrometers or larger.